Roll forming systems for foam-filled roller shutter manufacture and sun blinds

With Dreistern roll forming machines manufacturers of foam-filled roller shutter profiles and sun blind products play in the premier league.

High requirements are placed on profiles in foam-filled roller shutter manufacture and for sun blinds. Perfect appearance, a high level of shading, almost silent function and secure protection against break-in are only a few of the requirements placed on foam-filled roller shutters and sun blinds by demanding customers. Worldwide Dreistern roll forming systems supply millions of metres of perfect precision profiles that meet the highest requirements. The market leaders in the roller shutter sector know that they will shine among the hard competition with such profiles. This is the reason why they decide for Dreistern roll forming machines time and again.

Foam-filled roller shutters are not just roller shutters. The range is from standard profiles with slat widths from 20 to 60 mm, mini shutters or roof window shutters, to foam-filled roller doors with slat widths up to 100 millimetres. The range of materials is also broad. It stretches from coated aluminium to ultra high strength steel for very special requirements. Irrespective of which profile is to be manufactured, at Dreistern you will find a suitable machine. The same applies to shafts, shutter boxes or sun blind slats. All these profiles have one thing in common. Specialists recognise them straight away due to the better function and better appearance. However there is one thing you cannot see. They come from roll forming systems that run at high speed, consume less material and that reliably perform their task day after day. It is exactly these aspects that characterise a shutter manufacturer that makes a profit.

 


Machines / machine layout

  • Foam-filled roller shutter systems

    • Slat width range 20 – 100 mm
    • Special roll forming process for better profile quality (less noise on winding up, clean hinging, full shading)
    more
  • Roller shutter box system

    • All roller shutter box forms are possible (round and folded box shapes, also in combination)
    • Perfect surface finish due to attachment of film to the surface to protect against damage
    more
  • Shafts

    • High speed system with 40 m/min production speed for the manufacture of stock lengths
    more
  • Sun blind slats

    • Systems for all standard forms (flat, flanged, Z slat)
    • Systems for special forms, e.g. 3-layer slat or light effect slats
    more
  • Stacking bench

    Stacking bench

    Flexible, favorably priced and efficient:
    It is possible to produce ready for delivery slat piles with our DREISTERN stacking bench.
    Video
    more

Foam-filled roller shutter systems

Foam-filled roller shutter systems
  • Slat width range 20 – 100 mm
  • Special roll forming process for better profile quality (less noise on winding up, clean hinging, full shading)
  • Production speed 60 m/min in continuous operation
  • High speed systems up to 90 m/min
  • Manufacture by roller shutter
  • Unrivalled service life of the roll forming tools (four million metres)
  • Integration of locking, winding, packing
  • Software for order management
  • Video

Roller shutter box system

Roller shutter box system
  • All roller shutter box forms are possible (round and folded box shapes, also in combination)
  • Perfect surface finish due to attachment of film to the surface to protect against damage
  • All joint forms possible
  • Finished and stock lengths up to 6 m
  • Highly productive system 3 parts with a length of 6 metres per minute or 10 parts with a length of 3 metres per minute
  • Small footprint of approx. 20 x 7 metres
  • Made-to-order production of any part lengths
  • Easy to use touch panel with software for order management
  • Video

Shafts

Shafts
  • High speed system with 40 m/min production speed for the manufacture of stock lengths
  • Highly flexible picking system for made-to-order production for the manufacture of any length in any quantity down to a batch size of 1
  • Easy to use touch panel with software for order management

Sun blind slats

Sun blind slats
  • Systems for all standard forms (flat, flanged, Z slat)
  • Systems for special forms, e.g. 3-layer slat or light effect slats
  • Production speed up to 30 m/min
  • Fast re-tooling to different profile forms in less than 20 minutes
  • With and without cord guiding
  • Perfect surface finish and deformation-free cutting
  • Integrated punching technology for Texband, strap and nipple guides, (flanged or for plastic clips)
  • Unstacking, nipple and hook insertion by the shutter
  • Easy to use touch panel with software for order management
  • Video

Contact worldwide

Standorte Dreistern

Tel.: +49 (7622) 391-0
Fax: +49 (7622) 391-200
E-Mail

Trade shows

19.09.18 - 23.09.18

Metalworking and CNC Machine Tool Show 2018, Shanghai

 
23.10.18 - 26.10.18

EuroBLECH 2018, Hannover

INNOVATION - INTEGRATION - IMPROVEMENT

In order to remain successful, the permanent development within our own core competencies and beyond is of great importance to our customers and to Dreistern itself. In this way we guarantee economic efficiency and investment security paired with uncompromising quality and high technology standards.

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